Project 4: Site-Wide Asset Reliability Audit

The Challenge

Unpredictable equipment breakdowns and recurring mechanical failures were continually eroding margins, driving up the client’s cost-per-tonne, and placing immense reactive pressure on the maintenance department.

The Okuni Africa Solution

We deployed a hands-on engineering team to execute a comprehensive, independent asset performance assessment. Over five intensive days, we completed site-wide field walkdowns, deep-dive document reviews, and structured stakeholder interviews across all operating sectors to isolate hidden losses.

Business Outcomes

Provided the executive team with a clear, evidence-based, and holistic view of current plant risks.

Delivered a practical, prioritised improvement roadmap with financially quantified risks to target high-impact cost savings.